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IIoT & Digital Twin Integration

We connect real-world equipment performance data back into your design workflows for continuous improvement.

Specialized Engineering Services

IIoT-Ready Design Documentation

Asset-Eyes structures mechanical drawings, electrical schematics, and control logic to serve as the foundation for digital twin implementations. This design data is built to interface seamlessly with real-time sensor data and performance analytics rather than requiring retrofit work after design completion. 

Design Documentation Structured for Digital Twin Implementation
Asset-Eyes structures mechanical drawings, electrical schematics, and control logic to serve as the foundation for digital twin implementations. This documentation is built with digital twin use in mind from the start, rather than adapted afterward.
Interfacing Design Data with Sensor Data and Analytics
Asset-Eyes ensures design data interfaces seamlessly with real-time sensor data and performance analytics. This allows engineering documentation to connect directly into the data streams generated once equipment is operating in the field.
IIoT-Ready Design Documentation

Sensor & Control System Integration

Asset-Eyes designs mechanical mounting solutions and electrical connections for temperature, pressure, flow, vibration, and power monitoring sensors, along with PLC and HMI logic to collect and transmit that operational data. This integration work is designed without compromising equipment functionality or serviceability. 

Mechanical and Electrical Sensor Integration
Asset-Eyes designs mechanical mounting solutions and electrical connections for temperature, pressure, flow, vibration, and power monitoring sensors. This integration work covers the physical installation of sensors onto existing or new equipment.
PLC and HMI Logic for Data Collection and Transmission
Asset-Eyes develops PLC and HMI logic to collect and transmit operational data via standard industrial protocols to edge gateways and cloud platforms. This logic connects the equipment's control system to the broader IIoT data pipeline.
Integration Without Compromising Functionality or Serviceability
Asset-Eyes designs sensor and control system integrations without compromising the equipment's existing functionality or serviceability. This ensures added connectivity doesn't interfere with normal operation or maintenance access.
Sensor & Control System Integration

Digital Twin Framework Development

Asset-Eyes develops virtual representations of equipment that mirror real-world performance. These digital twins enable remote monitoring, predictive analytics, and design validation using actual operational data.

Virtual Representations Mirroring Real-World Performance
Asset-Eyes develops virtual representations of equipment that mirror real-world performance. These digital twins reflect how the physical equipment is actually operating, not just how it was originally designed.
Remote Monitoring, Predictive Analytics, and Design Validation
Asset-Eyes builds digital twins that enable remote monitoring, predictive analytics, and design validation using actual operational data. This allows engineering teams to validate and refine designs based on real performance rather than assumptions made at the design stage.
Digital Twin Framework Development

Predictive Maintenance & Energy Optimization

Asset-Eyes develops condition-based monitoring frameworks that analyze equipment health indicators to predict component failures. Asset-Eyes also builds monitoring systems that track energy consumption patterns to support data-driven efficiency improvements.

Condition-Based Monitoring for Predictive Maintenance
Asset-Eyes develops condition-based monitoring frameworks that analyze equipment health indicators to predict component failures. This allows maintenance to be scheduled based on actual equipment condition rather than a fixed time interval.
Energy Consumption Monitoring for Efficiency Improvements
Asset-Eyes builds monitoring systems that track energy consumption patterns to support data-driven efficiency improvements. This gives facility teams the data needed to identify and act on energy-saving opportunities.
Predictive Maintenance & Energy Optimization

Remote Diagnostics, Retrofit & Legacy Integration

Asset-Eyes provides remote performance assessment and diagnostics for engineering and service teams, along with upgrade packages that add modern sensing and connectivity capabilities to existing equipment. This work includes integrating existing building management systems, SCADA networks, and enterprise software with modern IIoT platforms.

Remote Performance Assessment and Diagnostics
Asset-Eyes provides remote performance assessment and diagnostics for engineering and service teams. This allows teams to assess equipment performance and troubleshoot issues without requiring an on-site visit for every diagnosis.
Upgrade Packages for Existing Equipment
Asset-Eyes develops upgrade packages for existing equipment, adding modern sensing and connectivity capabilities. This allows legacy equipment to gain IIoT capabilities without requiring full replacement.
Integration with Existing Building Management and SCADA Systems
Asset-Eyes integrates existing building management systems, SCADA networks, and enterprise software with modern IIoT platforms. This connects legacy infrastructure to current IIoT platforms rather than requiring it to be replaced outright.
Remote Diagnostics, Retrofit & Legacy Integration
Engineering Tools

Designs Built To Learn From The Field

IIoT and digital twin integration at Asset-Eyes structures mechanical, electrical, and automation deliverables to interface with sensors, edge devices, and cloud platforms from day one. Static design documentation becomes a data-driven engineering asset, not a one-time deliverable.
Engineering Tools
1

MQTT & OPC UA

Asset-Eyes uses MQTT and OPC UA protocols to structure control system data mapping and enable IIoT connectivity. These protocols support data transmission from sensors and control systems to edge gateways and cloud platforms.
2

ThingWorx

Asset-Eyes uses ThingWorx to build digital twin frameworks that create virtual representations of equipment mirroring real-world performance. The platform supports remote monitoring and predictive analytics using actual operational data.

Resources

Let's Talk About Your Engineering Needs

Tell us where your team needs more capacity. We'll show you how our engineers can help.